worm gear speed reducer

worm gear speed reducer
One reduction worm gearing offers high ratio reduction with few moving parts in a close-coupled compact drive. The proper angle set up of driving-to-driven machine takes a minimum of space. Input and output shafts can be extended in either or both directions in horizontal or vertical plans adaptable to any mounting requirement. Efficient motor speeds are reduced to slower speed requirements of many industrial machines in one reduction.
Product Features
Ratios 5:1 to 70:1
Hollow & Solid Output Shafts
Vertical & Horizontal Mounting
Fan Cooled (Standard)
Motor Mounts (C-Face Adapters or Scoops)
Cast Iron or Metal Housings
Products
The exclusive use of the involute Helicoid Thread form (with departing side contact) on the worm and gear offers high efficiencies, and long service lifestyle. The hardened ground and polished alloy metal worm develops a smooth, work hardened surface area on the bronze gear. For this reason worm gears wear in and improve with prolonged service while additional gears are deteriorating. Ever-Power offers a wide collection of model configurations, sizes, ratios, and add-ons from our standard products.
Fabricated Designs
If the application involves severe shock loads or possible housing damage from external sources (as in steel mills or mobile devices applications) Ever-Power can offer fabricated steel housings with up to 48″ center distances. Fabricated housings provide maximum rigidity and strength which allows the tranny of higher horsepower amounts than are possible with regular cast iron products. Extra heavy aspect plates connect the worm and equipment shaft bearing supports, assuring appropriate meshing of the apparatus under all load conditions. In smaller sized sizes, fabricated steel reducers are interchangeable with Ever-Power standard cast iron reducers.
Custom Designs
Ever-Power can provide custom quickness and reversed engineered reducers for your application, be it a new project or a direct drop-in alternative to a competitor’s acceleration reducer. Fabricated steel reducers enable Ever-Power to match a competitor’s footprint, centerline, and shaft height allowing a primary drop-in alternative saving the customer time and money.
Long – Quiet Life
All worm gears in Ever-Power reducers are produced from phosphorous bronze. Our design also incorporates a hardened, surface and polished alloy metal worm. This combination develops a soft, work-hardened mating surface of the bronze gear which boosts with prolonged service.
Worm gearing is a course of gear reducers that utilizes correct angle, nonintersecting shafts. This form of reducer provides soft and quiet procedure and allows for the likelihood of large rate reductions. These gears can be found from stock in a wide selection of ratios, from as low as 4:1 up to 3600:1. The small design and structure allows worm equipment reducers to be positioned in a relatively small space. Thus, very high reductions in a restricted package size may be accomplished with this configuration. Our worm equipment features the continuous sliding tooth action between worm and the teeth. This escalates the tolerance for large loads and shock loads. Worm gear drives provide users high reducing convenience of relatively low cost when compared to some other types of gearing.
The use of worm gearing extends across many industries including food, beverage and grain and has many applications. Some applications that use worm gearing are: conveyors, mixers and bucket elevators.
Ever-Power worm equipment reducer gearbox series foundation on years of encounters uses designed teeth surface area with unsurpassed torque transfer overall performance with great overall performance, efficency and price.Worm gear program transmits power through sliding contact, resulting in extremely low vibration , sound, small backlash and self-locking property
-Housing:Onetime we casting creats great rigidity for severe impacts. Outer cooling fins and inner lubrication oil diversion channel design to increase heat dissipation.
-Worm Shaft: Manufactured with Carbon alloyed Metal S45C or SCM415, precison machined and carburized to HRC45 or HRC60, then for precision tooth grinding to make sure maximum contacting.
-Worm Wheel: Manufactured with Carbon alloy ALBC2, teeth are machined by precision CNC hobbing machine to sustain high impact.
A worm equipment reducer is one kind of reduction gear container which contains a worm pinion insight, an output worm equipment, and features a right angle output orientation. This kind of reduction gear box is generally used to have a rated motor velocity and create a low speed output with higher torque worth based on the decrease ratio. They often times can resolve space-saving problems because the worm equipment reducer is among the sleekest reduction gearboxes available because of the small diameter of its output gear.
worm gear reducerWorm gear reducers are also a popular type of swiftness reducer because they provide the greatest speed reduction in the smallest package. With a high ratio of speed decrease and high torque output multiplier, it’s unsurprising that lots of power transmission systems make use of a worm equipment reducer. Some of the most common applications for worm gears can be found in tuning instruments, medical tests equipment, elevators, security gates, and conveyor belts.
SW-1 and SW-5
Torque Transmission provides two sizes of worm equipment reducer, the SW-1 and the SW-5 and both can be found in a variety of ratios. The SW-1 ratios include 3.5:1 to 60:1 and the SW-5 ratios include 5:1 to 100:1. Both these options are produced with durable compression-molded glass-fill up polyester housings for a durable, long lasting, light-weight speed reducer that is also compact, noncorrosive, and nonmetallic.
Features
Our worm equipment reducers offer a choice of a good or hollow output shaft and show an adjustable mounting position. Both the SW-1 and the SW-5, however, can endure shock loading better than other decrease gearbox styles, making them ideal for demanding applications.
Rugged compression-molded glass-fill polyester housing
Light-weight and compact
Non corrosive
Non metallic
Range of ratios
SW-1, 3.5:1 to 60:1
SW-5, 5:1 to 100:1
Grease Lubrication
Solid or Hollow output shaft
Adjustable mounting position
Worm Equipment Reducers also referred to as worm gearbox or worm rate reducers. Worm equipment reducers are used for speed decrease and raising the torque for electrical electric motor drives. You can decide to install your NEMA motor to the reducer utilizing the NEMA C encounter flange or make use of a coupling. If you need a coupling for the output or input shaft discover our coupling section for choosing the coupling. We offer four assemblies left hands and right hand and double result shaft and shaft insight and shaft output. Interchangeable with the majority of worm gear manufactures. Observe data sheet in item overview for diamensions. Unless you see your type, make sure you Contact Us.
8 Ratios Available from 5:1 to 60:1
7 Gear Box Sizes from 1.33 to 3.25″
Universally Interchangeable Design for OEM Replacement
Double Bearings Applied to Both Shaft Ends
Anti-Rust Primer Applied Outside and inside Gearbox
Shaft Sleeve Protects All Shafts
S45C Carbon Steel Shafts
Flange Mount Versions for 56C and 145TC Motors
Ever-Power DDVM series triple-reduction worm gear acceleration reducers are available in ratios from 5000:1 to 175,000:1 and center distances from 7” to 20” (larger sizes available on request). Output torque ranges from 33,000 in lbs. for the 7” CD DDVM-70 to 582,900 in lbs for the DDVM-200. Mechanical HP insight requirements are from 0.09 HP for the 175,000:1 7 in CD reducer to 6.25 HP for the 5000:1 20” CD unit. These reducers can be found in four configurations: horizontal, vertical, shafted, and shaft installed.
These reducers are perfect for water/waste-water devices drive applications such as for example thickeners and clarifiers, which require a vertical down shaft. Other available configurations also make Ever-Power triple reduction reducers perfect for make use of on mixers, elevators, solar power panels, astronomical telescopes, indexing tables, hoists, conveyors, or various other process or materials handling systems where large torques/slow speeds are needed.
These reducers are also obtainable with a helical primary reduction stage and are termed the HDVM series
Product Features
Ratios 5000:1 to 175,000:1
HP from 0.09 to 6.25.
Output Torque to 583,000 in lbs.
Output RPM as low as 0.01 with a 1750 RPM input.
Ideal for ultra-slow acceleration, high torque applications
8 Ratios Available from 5:1 to 60:1
7 Gear Box Sizes from 1.33 to 3.25″
Universally Interchangeable Design for OEM Replacement
Double Bearings Used on Both Shaft Ends
Anti-Rust Primer Applied Inside and Outside Gearbox
Shaft Sleeve Protects All Shafts
S45C Carbon Metal Shafts
Flange Mount Models for 56C and 145TC Motors
Description
The HDR Series worm equipment reducers are found in low to moderate horsepower applications to reduce speeds and increase torque. Worm gear reducers can be found in direct or indirect drive, direct drive models are 56C or 145TC flange install with either right, left or dual result shafts or a hollow bore output. The indirect drive models are shaft input-shaft output boxes for use with sprocket or pulley drive systems. They provide an effective low priced solution to speed reduction and improved torque, with higher tolerances for shock loading than helical equipment reducers.
In order to decide on a gearbox speed reducer, you will have to determine the required torque and services factor for the application form. Click on “Specifications” above for a desk that will assist in determining the service element. For service elements above 1.0, multiply the required torque by the program factor.
Our regular 700 Series – the heart of Ever-Power quickness reducer products – has been serving industry reliably for over 40 years. Its confirmed modular style has set the market standard for overall performance and may be the most imitated product in today’s worm gear velocity reducer marketplace. But why settle for a knock-off when you can have the original – from Ever-Power.
Specifications
11 basic solitary reduction sizes
8 basic dual reduction sizes
1/6 – 25 HP
5:1 – 100:1 ratios single reduction
100:1 – 3600:1 ratios double reduction
Non-flanged, NEMA C-face quill, and coupled input styles
Projecting and hollow output shafts
Projecting diameters from 1/2″ to 2-1/4″
Hollow result bore diameters from 5/8″ to 3-7/16″ (with over 20 bore sizes in stock)
Product Features
The 700 Series’ large oil reservoir provides efficient heat dissipation and lubrication for longer operating lifestyle.
Its multi-position mounting flexibility allows for installation in practically any position.
Housings are straddle-milled, top and bottom, for precise alignment of horizontal and vertical bases.
Internal baffles assure positive, leak-free venting.
The 700 Series’ rugged casing, fabricated of fine-grained, gear-quality cast iron, provides optimum strength for maximum durability, along with greater precision during worm and gear alignment.
Ever-Power 700 Series high-strength bronze worm gear is straddle mounted between heavy-duty tapered roller bearings to increase thrust and overhung load capacities, sizes 713-760.
Our 700 Series’ high-strength steel result shaft assures convenience of high torque and overhung loads.
Pipe plugs allow easy fill, level, and drain in virtually any mounting position.
The 700 Series’ super-finished oil-seal diameters on both input and output shafts extend seal lifestyle.
Both 2D and 3D CAD drawings can be found in our eCatalog.
TheIncreased Quality! Industrial Ranked! Inexpensive!One-piece gearcase, without external ribs, is constructed of close-grained cast iron and provides for rigid equipment and bearing support. It also offers excellent high temperature dissipation.Double lip, spring-loaded seals protect from oil leakage and stop dirt from entering.Stepped shafts with oversized ball andtapered roller bearings.Carbon metal shafts for greater power.High tensile strength cast bronze worm wheel and hardened and surface alloy steel worm made intregal with the shaft for long and trouble-free life.Oil sight gauge for simple maintenance (unavailable upon sizes 25 and 34).Factory oil filled.Every unit test run prior to shipment.Universal installation with bolt-on foot.Highly modifiable design.All of this at substantially decrease prices than you have been accustomed to paying for reducers of lesser quality. Less